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Mixing technology for precise industrial applications
Mixing technology plays a decisive role in industrial production, especially when it comes to precise and gentle mixing. A proven system in this area is the conical screw mixer, which enables homogeneous mixing of bulk materials thanks to its special design.
Our conical screw mixers offer high efficiency and flexibility for a wide range of applications. Whether sensitive powders, granulated materials or demanding mixing processes - thanks to the vertical design, uniform mixing is guaranteed without damaging the material.
The vertical single-shaft mixer and our innovative Promix Batch and Promix Conti systems are also available for specific requirements. These solutions combine state-of-the-art mixing technology with maximum process reliability and energy efficiency.
Rely on first-class mixing technology with a conical screw mixer that optimizes your production processes and delivers the best mixing results.
Batch horizontal mixer
When there are frequent product and recipe changes as well as variable processes, so-called batch mixers or discontinuous mixers are used.
They are suitable, for example, for gentle homogenization and generally for the preparation of solid mixtures, solid-liquid mixtures and pasty mixtures. They are also used for disinfection, destruction of agglomerates, granulation, initiation of chemical reactions and dosing during product production.
Reference projects:
horizontal mixer
Product range:
- mixer in batch operation
- horizontal mixer, vertical mixer
- single-shaft mixer, multi-shaft mixer
- paddle mixer
- Conical mixer (with spiral or central mixing screw)
Properties / Variations:
- usable volume
Up to 30m³ - materials
In stainless steel, mild steel and special materials - trough shapes
jacket tube, U-trough, omega trough, double U-trough, cone with dished bottom - mixing principles
In the turbulent area/mechanically generated fluidized bed, in the heap - mixing tools
Single helix, double helix, (conical) mixing shaft, knife heads, side scrapers, special blades (link: screw shafts and blades), paddles, knife paddles - equipment
Armouring, plating of the mixer shaft, wear protection lining of the housing, additional cooling jacket / heating jacket, thermal vanes, CIP, feed hopper, spray devices, electrically or pneumatically operated discharge flaps, inspection openings, special outlet nozzles - designs
Food-safe, ATEX-compliant, WHG-compliant; Heavy-duty, dust- and gas-tight, explosion-proof (Explosion protection up to the highest requirements (ATEX compliant up to Zone 0 or 20)), pressure operation, vacuum operation - seals
Product-specific seals - operating time
continuous operation - If necessary
If required, specially adapted dosing, shut-off and discharge devices
Advantages:
- Reproducible product quality
- Optimal product flow with short mixing times
- As required: from product-friendly homogenization to increasing the shear forces to integrating further process steps
- good accessibility, optimal cleanability
- Increased downtime with maximum system availability
- Solid design for high user-friendliness and minimization of problems
- Short downtimes
- High availability
Continuous horizontal mixer
Continuous process management has many advantages. It eliminates the need for upstream and downstream intermediate storage.
The net working time of the device is also increased, as intermediate filling, emptying and cleaning cycles are eliminated. For a given production volume, the mixer and drive can be smaller. Continuous mixers are used, for example, for high throughput quantities and constant processes.
Reference projects:
Reactor feed mixer for PET production as recycling
Product range:
- Continuous mixers
- paddle mixer
- ribbon screw mixer
Properties / Variations:
- mixing performance
Up to 600m³/h - materials
In stainless steel, mild steel and special materials - trough shapes
Shell tube, U-trough, V-trough, Omega trough, double U-trough - mixing principles
In the turbulent area/mechanically generated fluidized bed, in the heap - mixing tools
Core shaft as solid shaft or hollow steel in stainless steel plated design, (adjustable) mixing paddle,
Special geometries, (conical) mixing shaft, knife heads, side scrapers, special blades (link to screw shafts and blades) - equipment
Different weld hardfacings, platings, jacket linings / wear shells, additional cooling jacket / heating jacket, thermal vanes, CIP, feed hopper, (multi-stage) dosing devices, spray devices; electrically or pneumatically operated discharge flaps, inspection openings, if required several inlet nozzles / outlet nozzles, removable bearing end shields - designs
Heavy industrial design, heavy duty, food-safe, ATEX-compliant, WHG-compliant, dust-proof, explosion-proof (Explosion protection up to the highest requirements (ATEX compliant up to Zone 0 or 20)), pressure operation, vacuum operation - seals
Product-specific seals - operating time
continuous operation - If necessary
Upstream and downstream process steps through specially adapted dosing, shut-off and discharge devices, equipment with heating or cooling jacket
Advantages:
- Reproducible product quality
- Optimal product flow with short mixing times
- As required: from product-friendly homogenization to increasing the effective
- shear forces to integration of further process steps
- Short emptying times and low-residue emptying
- Good accessibility, optimal cleanability
- Fast recipe changes
- Increased downtime with maximum system availability
- Solid design for high user-friendliness and minimization of problems
conical screw mixer
Conical screw mixers as batch mixers are the ideal solution for frequent product and recipe changes as well as variable processes. They enable gentle homogenization and precise preparation of solid mixtures, solid-liquid and pasty mixtures.
They are also suitable for sterilizing, destroying agglomerates, granulating, initiating chemical reactions and dosing during production. Thanks to their efficient and flexible mixing technology, conical screw mixers ensure optimum results in a wide range of industrial applications.
Reference projects:
Conical screw mixer for catalyst (zeolites)
Product range:
- mixer in batch operation
- horizontal mixer, vertical mixer
- single-shaft mixer, multi-shaft mixer
- paddle mixer
- Conical mixer (with spiral or central mixing screw)
Properties / Variations:
- usable volume
Up to 30m³ - materials
In stainless steel, mild steel and special materials - trough shapes
jacket tube, U-trough, omega trough, double U-trough, cone with dished bottom - mixing principles
In the turbulent area/mechanically generated fluidized bed, in the heap - mixing tools
Single helix, double helix, (conical) mixing shaft, knife heads, side scrapers, special blades (link: screw shafts and blades), paddles, knife paddles - equipment
Armouring, plating of the mixer shaft, wear protection lining of the housing, additional cooling jacket / heating jacket, thermal vanes, CIP, feed hopper, spray devices, electrically or pneumatically operated discharge flaps, inspection openings, special outlet nozzles - designs
Food-safe, ATEX-compliant, WHG-compliant; Heavy-duty, dust- and gas-tight, explosion-proof (Explosion protection up to the highest requirements (ATEX compliant up to Zone 0 or 20)), pressure operation, vacuum operation - seals
Product-specific seals - operating time
continuous operation - If necessary
If required, specially adapted dosing, shut-off and discharge devices
Advantages:
-
Optimum accessibility for cleaning
-
Very short mixing times
-
Reproducible product quality
-
As required: from product-friendly homogenization to increasing the shear forces to integrating further process steps
-
Increased downtime with maximum system availability
-
Solid design for high user-friendliness and minimization of problems
-
High availability
vertical single-shaft mixer
Vertical single-shaft mixers as batch mixers are the ideal solution for frequent product and recipe changes combined with the simplest and quickest possible cleaning options. They enable gentle homogenization and precise preparation of solid and solid-liquid mixtures.
They are also suitable for sterilizing, destroying agglomerates and initiating chemical reactions during the mixing process. Thanks to their efficient and flexible mixing technology, vertical single-shaft mixers ensure optimum results in a wide range of industrial applications. Their cylindrical design enables optimum space utilization with a low overall height.
The flat base also allows several outlets to be installed. This turns the mixer into a distributor that can feed several filling systems, for example.
Reference projects:
Product data sheet
Conical screw mixer for catalyst (zeolites)
Properties / Variations:
- usable volume
Up to 10m³ - materials
In stainless steel, mild steel and special materials - trough shapes
Jacket pipe - Mixing tool
Single helix or double helix, cutterheads for applying high gravitational forces possible - Further options
- Additional cooling jacket / heating jacket, thermo-coil, CIP, spraying devices, large manhole doors, electrically or pneumatically operated discharge flaps, up to 6 outlets possible
- designs
Food-safe, ATEX-compliant, WHG-compliant; heavy-duty, dust & gas-tight, explosion pressure-resistant (explosion protection up to the highest requirement (ATEX-compliant up to zone 0 or 20)), pressure operation, vacuum operation - seals
Product-specific seals - operating time
continuous operation - If necessary
Specially adapted dosing, shut-off and discharge devices
Advantages:
- Reproducible product quality
- Optimal product flow with short mixing times
- As required: from product-friendly homogenization to increasing the shear forces to integrating further process steps
- good accessibility, optimal cleanability
- Increased downtime with maximum system availability
- Solid design for high user-friendliness and minimization of problems
- Short downtimes
- High availability
Perfectly coordinated mixing technology for your process
From gentle homogenization to sophisticated process integration – our mixing solutions meet the highest standards of quality and efficiency. Contact us for customized systems that exceed your requirements!