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Efficient mixing technology for precise industrial applications

Mixing technology plays a decisive role in industrial production, especially when it comes to precise and gentle mixing. A proven system in this area is the conical screw mixer, which enables homogeneous mixing of bulk materials thanks to its special design.

Our conical screw mixers offer high efficiency and flexibility for a wide range of applications. Whether sensitive powders, granulated materials or demanding mixing processes - thanks to the vertical design, uniform mixing is guaranteed without damaging the material.

The vertical single-shaft mixer and our innovative Promix Batch and Promix Conti systems are also available for specific requirements. These solutions combine state-of-the-art mixing technology with maximum process reliability and energy efficiency.

Rely on first-class mixing technology with a conical screw mixer that optimizes your production processes and delivers the best mixing results.

PROMIX BATCH

Promix Batch

When there are frequent product and recipe changes as well as variable processes, so-called batch mixers or discontinuous mixers are used.

They are suitable, for example, for gentle homogenization and generally for the preparation of solid mixtures, solid-liquid mixtures and pasty mixtures. They are also used for disinfection, destruction of agglomerates, granulation, initiation of chemical reactions and dosing during product production.

Reference projects:
horizontal mixer

Product range:

  • mixer in batch operation
  • horizontal mixer, vertical mixer
  • single-shaft mixer, multi-shaft mixer
  • paddle mixer
  • Conical mixer (with spiral or central mixing screw)

Properties / Variations:

  • usable volume
    Up to 30m³
  • materials
    In stainless steel, mild steel and special materials
  • trough shapes
    jacket tube, U-trough, omega trough, double U-trough, cone with dished bottom
  • mixing principles
    In the turbulent area/mechanically generated fluidized bed, in the heap
  • mixing tools
    Single helix, double helix, (conical) mixing shaft, knife heads, side scrapers, special blades (link: screw shafts and blades), paddles, knife paddles
  • equipment
    Armouring, plating of the mixer shaft, wear protection lining of the housing, additional cooling jacket / heating jacket, thermal vanes, CIP, feed hopper, spray devices, electrically or pneumatically operated discharge flaps, inspection openings, special outlet nozzles
  • designs
    Food-safe, ATEX-compliant, WHG-compliant; Heavy-duty, dust- and gas-tight, explosion-proof (Explosion protection up to the highest requirements (ATEX compliant up to Zone 0 or 20)), pressure operation, vacuum operation
  • seals
    Product-specific seals
  • operating time
    continuous operation
  • If necessary
    If required, specially adapted dosing, shut-off and discharge devices

Advantages:

  • Reproducible product quality
  • Optimal product flow with short mixing times
  • As required: from product-friendly homogenization to increasing the shear forces to integrating further process steps
  • good accessibility, optimal cleanability
  • Increased downtime with maximum system availability
  • Solid design for high user-friendliness and minimization of problems
  • Short downtimes
  • High availability
PROMIX CONTI

Promix Conti

Continuous process management has many advantages. It eliminates the need for upstream and downstream intermediate storage.

The net working time of the device is also increased, as intermediate filling, emptying and cleaning cycles are eliminated. For a given production volume, the mixer and drive can be smaller. Continuous mixers are used, for example, for high throughput quantities and constant processes.

Reference projects:
Reactor feed mixer for PET production as recycling

Product range:

  • Continuous mixers
  • paddle mixer
  • ribbon screw mixer

Properties / Variations:

  • mixing performance
    Up to 600m³/h
  • materials
    In stainless steel, mild steel and special materials
  • trough shapes
    Shell tube, U-trough, V-trough, Omega trough, double U-trough
  • mixing principles
    In the turbulent area/mechanically generated fluidized bed, in the heap
  • mixing tools
    Core shaft as solid shaft or hollow steel in stainless steel plated design, (adjustable) mixing paddle,
    Special geometries, (conical) mixing shaft, knife heads, side scrapers, special blades (link to screw shafts and blades)
  • equipment
    Different weld hardfacings, platings, jacket linings / wear shells, additional cooling jacket / heating jacket, thermal vanes, CIP, feed hopper, (multi-stage) dosing devices, spray devices; electrically or pneumatically operated discharge flaps, inspection openings, if required several inlet nozzles / outlet nozzles, removable bearing end shields
  • designs
    Heavy industrial design, heavy duty, food-safe, ATEX-compliant, WHG-compliant, dust-proof, explosion-proof (Explosion protection up to the highest requirements (ATEX compliant up to Zone 0 or 20)), pressure operation, vacuum operation
  • seals
    Product-specific seals
  • operating time
    continuous operation
  • If necessary
    Upstream and downstream process steps through specially adapted dosing, shut-off and discharge devices, equipment with heating or cooling jacket

Advantages:

  • Reproducible product quality
  • Optimal product flow with short mixing times
  • As required: from product-friendly homogenization to increasing the effective
  • shear forces to integration of further process steps
  • Short emptying times and low-residue emptying
  • Good accessibility, optimal cleanability
  • Fast recipe changes
  • Increased downtime with maximum system availability
  • Solid design for high user-friendliness and minimization of problems
agitator & cone mixer

conical screw mixer

Conical screw mixers as batch mixers are the ideal solution for frequent product and recipe changes as well as variable processes. They enable gentle homogenization and precise preparation of solid mixtures, solid-liquid and pasty mixtures.

They are also suitable for sterilizing, destroying agglomerates, granulating, initiating chemical reactions and dosing during production. Thanks to their efficient and flexible mixing technology, conical screw mixers ensure optimum results in a wide range of industrial applications.

Reference projects:
Conical screw mixer for catalyst (zeolites)

Product range:

  • mixer in batch operation
  • horizontal mixer, vertical mixer
  • single-shaft mixer, multi-shaft mixer
  • paddle mixer
  • Conical mixer (with spiral or central mixing screw)

Properties / Variations:

  • usable volume
    Up to 30m³
  • materials
    In stainless steel, mild steel and special materials
  • trough shapes
    jacket tube, U-trough, omega trough, double U-trough, cone with dished bottom
  • mixing principles
    In the turbulent area/mechanically generated fluidized bed, in the heap
  • mixing tools
    Single helix, double helix, (conical) mixing shaft, knife heads, side scrapers, special blades (link: screw shafts and blades), paddles, knife paddles
  • equipment
    Armouring, plating of the mixer shaft, wear protection lining of the housing, additional cooling jacket / heating jacket, thermal vanes, CIP, feed hopper, spray devices, electrically or pneumatically operated discharge flaps, inspection openings, special outlet nozzles
  • designs
    Food-safe, ATEX-compliant, WHG-compliant; Heavy-duty, dust- and gas-tight, explosion-proof (Explosion protection up to the highest requirements (ATEX compliant up to Zone 0 or 20)), pressure operation, vacuum operation
  • seals
    Product-specific seals
  • operating time
    continuous operation
  • If necessary
    If required, specially adapted dosing, shut-off and discharge devices

Advantages:

  • Reproducible product quality
  • Optimal product flow with short mixing times
  • As required: from product-friendly homogenization to increasing the shear forces to integrating further process steps
  • good accessibility, optimal cleanability
  • Increased downtime with maximum system availability
  • Solid design for high user-friendliness and minimization of problems
  • Short downtimes
  • High availability
vertical single-shaft mixer

vertical single-shaft mixer

Information to follow...

Perfectly coordinated mixing technology for your process

From gentle homogenization to sophisticated process integration – our mixing solutions meet the highest standards of quality and efficiency. Contact us for customized systems that exceed your requirements!